Smart Loom Operations Platform

Work smarter with an IoT system designed for looms

IO Bharat links machine signals, shift reports, downtime alerts, and loom analytics in one space, helping mills predict downtime, optimize efficiency, and automate shift reports.

  • Plug & play non-invasive sensor
  • Sub-2s Telegram stoppage alerts
  • Offline edge resilience 24/7
Start 10-Loom Free Pilot
Book Plant Walkthrough
telemetry.waterjetpro.io/live
IO Bharat WaterJetPro Dashboard

Trusted by leading textile companies

BlueStarDharma ImpexMahntamTextileCorpVardhmanArvindWelspun
0.0%

Efficiency Gain

0%

Less Downtime

0K+

Looms Monitored

0.0%

Platform Uptime

Platform Capabilities

Everything your mill needs, nothing it doesn't

Powerful tools built specifically for the weaving shed floor — wrapped in an interface that gets out of your way.

LIVE · 48 Looms Active
WaterJetPro
Loom #12
840 RPM98.2%
Loom #08
0 RPMAlert
Loom #21
790 RPM96.4%

Live Machine Monitoring

Real-time RPM, stoppage status, and efficiency metrics across all your looms in a single live view.

Factory Head
Admin · Full Control
Full
Shift Supervisor
Edit & Stoppage Logs
Edit
Weave Operator
Floor View Only
View

Sub-Users & Access Control

Role-based access — give supervisors edit rights, operators view-only, at any granularity.

Shift Production & OEEShift A · 48 Looms
98.4%+3.8%
860 RPM Peak
08:00 AM11:00 AM02:00 PM05:00 PM

Shift & Production Reports

OEE trends, RPM graphs, and shift efficiency analytics updated continuously on any device.

Loom #07 Warp Stoppage
RPM dropped below 350 · Alert sent to Operator
Telegram Shift Report
Delivered to 4 supervisors · 48,200m woven
AI Maintenance Alert
Nozzle wear prediction: 87% in 3 days

Intelligent Alerts

Telegram, SMS, and email alerts for stoppages, downtime, and predictive maintenance events.

Shop Floor TV Display
6 × 4 High Density
L-01
840
L-02
835
L-03
842
L-04
0
L-05
850
L-06
838
Auto-Fit: 4K Screen / TabletResponsive

Responsive Layout Modes

Auto or manual layout — control card density per view for high-density monitoring displays.

Safety Orange (Default)
High Visibility
Executive Navy
Management TV
Clean Emerald
Efficiency Mode

Custom Card Themes

Personalize each machine card with color themes to highlight priorities and match your workflow.

Honest & Predictable Mill Pricing

Compare the difference in cost and value

See how IO Bharat compares against traditional foreign BMS & legacy PLC vendors in per-machine pricing and ongoing maintenance.

Legacy OptionTraditional Vendors

Other Solutions / Old BMS

Proprietary imported hardware controllers with separate recurring fees for maintenance, software changes, and SMS alerts.

Per Machine Setup
₹8,000+
Hardware & wiring
Monthly Maintenance
₹1,000+
per machine/mo + AMC
  • High upfront capital expense per loom
  • Annual maintenance contracts (AMC) billed separately
  • Extra charges for custom reports or new sensor inputs
  • Multi-year lock-in with penalty clauses
Expensive for multi-loom mills
RecommendedZero Hardware Lock-In

IO Bharat WaterJetPro

Next-generation industrial IoT with non-invasive sensors, live cloud telemetry, and custom factory software tailored for your shed.

Per Machine Setup
₹0 Upfront
14-day free pilot trial
Monthly Maintenance
₹249
per loom/mo (₹0 AMC)
  • ₹0 Upfront sensor hardware markup during pilot setup
  • Flat ₹249 / loom / month with zero hidden AMC maintenance fees
  • Custom features & tailored metrics built on demand for your mill
  • Unlimited Telegram & WhatsApp alerts with zero SMS surcharges
  • Month-to-month flexibility, cancel or scale machines anytime
Start Free 10-Loom Pilot

Direct Head-to-Head Comparison

Clear transparent terms
Upfront Per-Machine Setup Cost
Other:₹8,000 - ₹15,000 / loom (Heavy hardware & cabling markup)
IO Bharat:₹0 Setup Cost (Sensor kit included in 14-day free pilot)
Monthly Maintenance / AMC Cost
Other:₹800 - ₹1,500 / loom / mo + 18% Annual AMC fee
IO Bharat:₹249 / loom / mo (Flat all-inclusive, ₹0 AMC maintenance)
Installation & Factory Downtime
Other:Invasive PLC rewiring (3-5 days line stoppage)
IO Bharat:15-Min non-invasive optical sensor (Zero downtime)
Telegram & WhatsApp Stoppage Alerts
Other:Extra SMS gateway pack charges per alert
IO Bharat:Unlimited instant Telegram & WhatsApp alerts included
Custom Software & Feature Requests
Other:Charged as costly bespoke change requests
IO Bharat:Custom operator metrics & reports built for you for free
Contract Lock-in
Other:1-3 Year mandatory lock-in contract
IO Bharat:Month-to-month, cancel or scale anytime
Local Edge Architecture

Everything your shop floor needs to execute faster

Combine local edge processing with real-time floor intelligence — zero telemetry loss, 200× faster alerts, and 100% data privacy.

IO Bharat Local Edge Buffer
Network StateLAN Only (Offline)
Telemetry Loss Risk0% (100% Buffered Locally)
100% Telemetry Guarantee

Never Lose Shift Telemetry — Works 100% Offline

Even during internet dropouts, shift reports, loom RPMs, and downtime logs buffer locally on your factory edge server with zero data loss.

LOCAL EDGE SPEED
200×

< 4ms Local LAN Response vs 850ms Cloud

IO Bharat Local Edge4ms
Standard Cloud Dashboard850ms

200× Faster Incident Alerts

Instant LAN alerts notify floor supervisors before RPM drops multiply into damaged yarn or fabric rolls.

Shift Efficiency98.4% Peak

Real-Time Floor Charts

Live machine efficiency trends, RPM distribution graphs, and shift stoppage analytics rendered effortlessly.

100% On-Premise PrivacyData Strictly Stays On Plant LAN

Complete Data Governance

Your mill's production logs, yarn specs, and machine efficiency metrics remain 100% under your physical control.

AI Intelligence
✨ COMING SOON

"AI Agent: Loom #08 vibration signature indicates 89% nozzle wear probability."

Predictive AI Insights

Upcoming AI models that analyze machine acoustics & telemetry to predict maintenance before breakdowns occur.

Zero Recurring Cloud Subscription Tax

Deploy directly with local edge resilience and predictable flat fees with zero hidden data charges.

₹0 Monthly Cloud Tax
Automations Engine

Turn repetitive floor work into automated workflows

Build custom loom automations that connect your shop floor, streamline operations, and eliminate manual downtime reporting.

Trigger-Based Actions WorkflowActive
triggerLoom #14 RPM Dropped < 400

Detected by IoT Sensor via MQTT

actionDispatch WhatsApp & SMS Alert

Sent to Shift Supervisor & Maintenance Lead

endLog Unplanned Downtime

Entry created in Shift Report database

Real-time execution speed: 12ms
Explore Workflow Editor
Changelog & Updates

Shipping fast, shipping smart

We release new features every month. Check out our latest v3.3 release below or visit our dedicated Changelog page to see our full update history.

v3.3 — Latest ReleaseMar 2025
View 8+ Past Releases

Bug fixes and Custom Sidebar & Navbar

Fixed various edge-case bugs and introduced custom sidebar and navbar toggle options. Users can now switch layouts seamlessly based on their workflow and monitoring preferences.

Custom Sidebar to Navbar layout mode
Enhanced mobile responsiveness & navigation
Core stability and performance fixes
Improved route transition animations
Full History
Explore All Versions
Filter by Features, UI, Access & Reports
Go to Changelog
Recent Changelog Releases:
v3.3 (Latest)v3.2 Role Accessv3.1 Card Themesv3.0 Layout Modesv2.9 UI Overhaul
Product Roadmap

Built with the mill owners, for the mill floor

See what's live today, what's coming next, and how we're building the features you actually ask for.

What's Live

5

Production Monitoring & Core Reports

Real-time machine monitoring with RPM, stoppage tracking, efficiency metrics, and auto-generated Shift, Beam, RPM, and Machine Efficiency reports.

Telegram Alerts & Shift Reports

Receive shift-wise production summaries and real-time machine alerts directly on Telegram with configurable thresholds.

Advanced Dashboard UI & Layout Modes

Redesigned dashboard with expanded machine cards, Dark Mode, fullscreen view, Auto & Custom card layout modes, and smooth performance improvements.

Card Customization & Clean View Controls

Multiple machine card variants, custom color themes, tooltip toggle, removable machine details, and personalized dashboard styling.

Role-Based Access Control

Create sub-users with specific roles. Control route-level access and restrict feature permissions for better operational security.

What's Coming

4

AI Insights Dashboard

A dedicated analytics dashboard providing intelligent insights across all machines — highlighting performance trends, best-performing looms, and production gaps.

Q2 2026

AI-Based Smart Notifications

Context-aware alerts that detect abnormal patterns and recommend actions. Identify which machines require attention before efficiency drops significantly.

Q2 2026

Full Theme Engine (Beyond Dark Mode)

Support for multiple color themes and fully customizable UI modes — not limited to light or dark. Users can create and apply complete theme presets.

Q3 2026

Adaptive Layout Controls

Users can toggle Sidebar or Navbar visibility for a distraction-free, full-screen monitoring experience.

Q3 2026

Community Wishlist

2

WhatsApp Alerts

Send real-time alerts and production summaries directly to WhatsApp for teams that prefer messaging-based monitoring.

Operator Performance Insights

Track operator-level efficiency, stoppage response times, and production trends to support performance evaluation and training.

Community Wishlist

Tell us what to build next

Submit your feature wishlist for WaterJetPro. We prioritize community feedback in every engineering cycle.

Have a custom feature or report idea?

We engineer tailor-made software features on demand. Submit your requirement and our team will scope it directly.